BRADLEY SMOKER | "Taste the Great Outdoors"

Smoking Techniques => Sausage Making => Topic started by: islandgirl on December 16, 2010, 08:04:32 AM

Title: Help.. whats coming out of my stuffer
Post by: islandgirl on December 16, 2010, 08:04:32 AM
I wanted a chunky chorizo type sausage it looked great until it came out of the stuffer tube!
My first sausage looked better than the ones that came out after.
Do I need a better stuffer?
I put everything in the fridge until I can get some advice.
The pictures compare what is going into the stuffer to what is coming out.

http://i846.photobucket.com/albums/ab21/fly-weight/1216000751.jpg
http://i846.photobucket.com/albums/ab21/fly-weight/1216000755.jpg
http://i846.photobucket.com/albums/ab21/fly-weight/1216000750.jpg
Title: Re: Help.. whats coming out of my stuffer
Post by: watchdog56 on December 16, 2010, 08:10:03 AM
It looks to me like then end part of the grinding process. It looks like the chunkier pieces are the part that did not go through the cutting blade. The mushier piece looks like it might have been a little warmer than the rest of the meat from being held back in the grinder and then emulsifying. I would think as long as you have cure in there you should be good BUT I would also wait for a few other replies as I am not an expert like some of the people here. Hopefully Nepas will chime in.
Title: Re: Help.. whats coming out of my stuffer
Post by: CentPaSmokin on December 16, 2010, 08:11:14 AM
Are you stuffing with a grinder? If so do you have knife in backwards. Just a thought but most of it looks ok.
Title: Re: Help.. whats coming out of my stuffer
Post by: kinyo on December 16, 2010, 08:13:37 AM
It looks like if the grinding plate is getting clogged with meat. What kind of stuffer do you have? This situation happend to me the first time I made sausages. I hade to remove the plate and wash it.
Title: Re: Help.. whats coming out of my stuffer
Post by: OU812 on December 16, 2010, 08:16:02 AM
Are you using  a grinder as a stuffer?

If so do you still have the knife and plate in?

You should have spacer plate for stuffing, no kinfe or grinding plate.

Kinda looks like your emulsifying your meat.
Title: Re: Help.. whats coming out of my stuffer
Post by: smoker pete on December 16, 2010, 08:18:26 AM
Sorry I can't help you islandgirl cause I've yet to make sausage but someone will soon come on board and help you.

In the meantime I noticed that when you posted your pictures it only comes up as a link to your photos hosted by photobucket.com  Not sure if you know this but to have your photos in your forum post show up then you need to copy and paste the IMG code associated with each photo rather than the Direct Link.  Below you'll see what I mean when I added the IMG statements to your links.

(http://i846.photobucket.com/albums/ab21/fly-weight/1216000751.jpg)

(http://i846.photobucket.com/albums/ab21/fly-weight/1216000755.jpg)

(http://i846.photobucket.com/albums/ab21/fly-weight/1216000750.jpg)
Title: Re: Help.. whats coming out of my stuffer
Post by: islandgirl on December 16, 2010, 08:19:15 AM
it is a nothern industrial with really crappy instructions
I have the blade out of the  machine for the stuffing process. The first sausage looked better than what is coming out now.  Should I take it all apart and clean it out then start over?
Title: Re: Help.. whats coming out of my stuffer
Post by: Tenpoint5 on December 16, 2010, 08:26:11 AM
Island girl basically what is happening is the worm screw is chewing up the meat and emulsifying it. The sausage will be fine it will have a smooth texture. But for appearance sake. What the guys are saying is that you need to remove the knife (which you did) and remove the plate. basically letting the worm screw flop around inside you grinder. This is rather rough on all parts involved. Suggest getting a separate stuffer if your planning on doing a lot of sausage. Because "There is a reason they call it a Grinder and NOT a Stuffer"
Title: Re: Help.. whats coming out of my stuffer
Post by: kinyo on December 16, 2010, 08:26:19 AM
I'm also using a grinder as stuffer & it's working pretty well. You have to use the knife and special spacer with bigger holes than the grinding plate. When I bought my grinder, that plate was sold separatly. I don't know with Northern Industrial.
Title: Re: Help.. whats coming out of my stuffer
Post by: kinyo on December 16, 2010, 08:28:06 AM
The problem is if you remove the plate, the adaptor where you put the casing will be loose.
Title: Re: Help.. whats coming out of my stuffer
Post by: islandgirl on December 16, 2010, 08:34:53 AM
I do have that the knife and the  gringing plate removed.. Just the worm screw and sausage tube are attatched. I have just finished cleaning it out and will start again. Maybe time for a separate stuffer.
Title: Re: Help.. whats coming out of my stuffer
Post by: OU812 on December 16, 2010, 08:42:11 AM
My grinder came with a spacer plate that holds the worm screw in place, then with no knife or grinding plate the stuffer tube will be tight.

A real stuffer works much better, but with the right pieces the grinder will work.
Title: Re: Help.. whats coming out of my stuffer
Post by: NePaSmoKer on December 16, 2010, 08:42:17 AM
What 10.5 said

The screw is getting warm and clogged with protein (fat) thus making a blockage. Clean your screw, plate and blade and start again.
Title: Re: Help.. whats coming out of my stuffer
Post by: islandgirl on December 16, 2010, 09:08:48 AM
So I cleaned it all out and started over. The first 2 sausages looked good then it started to emulsify the meat again. I continued and got the job done. Probably a separate stuffer would be best. This was only a 100$ machine, grinds great but lackes in stuffing department.

Could anyone recommmed a stuffer that would not break the bank?
Title: Re: Help.. whats coming out of my stuffer
Post by: NePaSmoKer on December 16, 2010, 09:14:58 AM
Quote from: islandgirl on December 16, 2010, 09:08:48 AM
So I cleaned it all out and started over. The first 2 sausages looked good then it started to emulsify the meat again. I continued and got the job done. Probably a separate stuffer would be best. This was only a 100$ machine, grinds great but lackes in stuffing department.

Could anyone recommmed a stuffer that would not break the bank?

Grizzly 5 lb or better LEM 5 lb
Title: Re: Help.. whats coming out of my stuffer
Post by: GusRobin on December 16, 2010, 09:18:09 AM
Here are a couple:

Weston - currently on sale with free shipping  ~$99.99
http://www.cabelas.com/product/Weston-Products-Stuffer/940413.uts?Ntk=AllProducts&searchPath=%2Fcatalog%2Fsearch.cmd%3Fform_state%3DsearchForm%26N%3D0%26fsch%3Dtrue%26Ntk%3DAllProducts%26Ntt%3DSausage%2Bstuffer%26x%3D16%26y%3D11&Ntt=Sausage+stuffer (http://www.cabelas.com/product/Weston-Products-Stuffer/940413.uts?Ntk=AllProducts&searchPath=%2Fcatalog%2Fsearch.cmd%3Fform_state%3DsearchForm%26N%3D0%26fsch%3Dtrue%26Ntk%3DAllProducts%26Ntt%3DSausage%2Bstuffer%26x%3D16%26y%3D11&Ntt=Sausage+stuffer)

LEM 5 lb - has steel gears ~$130
http://www.google.com/products/catalog?q=lem+5lb+sausage+stuffer&hl=en&cid=6413771261090722615&ei=GUkKTZ-4Gqm2igT2oM3oDA&sa=title&ved=0CAcQ8wIwADgA#p (http://www.google.com/products/catalog?q=lem+5lb+sausage+stuffer&hl=en&cid=6413771261090722615&ei=GUkKTZ-4Gqm2igT2oM3oDA&sa=title&ved=0CAcQ8wIwADgA#p)[/url]

Grizzly 5 lb - basically same as LEM but plastic gears. A few forum members told me that had good luck with these and that the plastic wasn't an issue ~ $72.95
http://www.grizzly.com/products/5-lb-Vertical-Sausage-Stuffer-SS/H6252 (http://www.grizzly.com/products/5-lb-Vertical-Sausage-Stuffer-SS/H6252)
Title: Re: Help.. whats coming out of my stuffer
Post by: islandgirl on December 16, 2010, 09:53:01 AM
I am leaning towards the weston.. Great price.. free shipping..
Any other comments..
thank you GR for posting this info..
it might be Merry Christmas....to me TODAY!
Title: Re: Help.. whats coming out of my stuffer
Post by: TestRocket on December 16, 2010, 10:08:01 AM
Quote from: islandgirl on December 16, 2010, 09:53:01 AM
I am leaning towards the weston.. Great price.. free shipping..
Any other comments..
thank you GR for posting this info..
it might be Merry Christmas....to me TODAY!

Merry Christmas islandgirl,

Yep! The best way to get what you want for Christmas is buy it yourself!  ;D