BRADLEY SMOKER | "Taste the Great Outdoors"

Bradley Smokers => The Black Bradley Smoker (BTIS1) => Topic started by: smoker pete on October 22, 2010, 06:36:52 PM

Title: Dual Element OBS Modification Parts List
Post by: smoker pete on October 22, 2010, 06:36:52 PM
I want to add a second heating element to my 4 rack OBS along with the Habs "on/off switch".  I have searched this forum and the susanminor forum and have read what many have done.  But before I tackle this project, I was just wondering if someone who has made these modifications has ever sat down and compiled a parts list and manufacturers that carry said parts.  It looks like most parts can be found at Yard and Pool and Allied Kenco.

After having some issues coming to temp with my PID, recovery time and maintaining desired temperature today I think it's time that I upgrade my OBS before I get too deep into this passion.
Title: Re: Dual Element OBS Modification Parts List
Post by: GusRobin on October 22, 2010, 07:04:28 PM
Here is a link to another guy that did the mod.

http://forum.bradleysmoker.com/index.php?topic=16299.15 (http://forum.bradleysmoker.com/index.php?topic=16299.15)

Here are links to where I bought the parts:
Wire
http://www.alliedkenco.com/catalog/advanced_search_result.php?keywords=high+temp+connectors&osCsid=undefined&imageField.x=5&imageField.y=6 (http://www.alliedkenco.com/catalog/advanced_search_result.php?keywords=high+temp+connectors&osCsid=undefined&imageField.x=5&imageField.y=6)
Terminal Push
http://www.alliedkenco.com/catalog/product_info.php/products_id/777?osCsid=undefined%26imageField.x%3D5%26imageField.y%3D6&imageField.x=5&imageField.y=6 (http://www.alliedkenco.com/catalog/product_info.php/products_id/777?osCsid=undefined%26imageField.x%3D5%26imageField.y%3D6&imageField.x=5&imageField.y=6)

Terminal Rings
http://www.alliedkenco.com/catalog/product_info.php/products_id/776?osCsid=undefined%26imageField.x%3D5%26imageField.y%3D6&imageField.x=5&imageField.y=6 (http://www.alliedkenco.com/catalog/product_info.php/products_id/776?osCsid=undefined%26imageField.x%3D5%26imageField.y%3D6&imageField.x=5&imageField.y=6)

The element  and the switch you can get at Yard and pool.

Hope this helps


Title: Re: Dual Element OBS Modification Parts List
Post by: smoker pete on October 22, 2010, 09:02:41 PM
Thanks GR.  That helps.
Title: Re: Dual Element OBS Modification Parts List
Post by: Habanero Smoker on October 23, 2010, 01:57:14 AM
Also the parts are listed at the beginning of the instructions posted on the recipe site along with the tools that are needed. Just look at both instructions.

This link includes all the parts and tools needed for the installation of the element:
Additional Heating Element Modification (http://www.susanminor.org/forums/showthread.php?572-Additional-Heating-Element-Modification)

This link includes all the additional parts and tools needed for the installation of the On/Off Switch:
Additional Heating Element for OBS with On/Off Control (http://www.susanminor.org/forums/showthread.php?578-Additional-Heating-Element-for-OBS-with-On-Off-Control)

The instructions for the additional in-line fuse and high temperature sensor will be added in the near future.
Title: Re: Dual Element OBS Modification Parts List
Post by: smoker pete on October 23, 2010, 08:46:09 AM
Thanks Hab and GR.  Going to order up things and have my Son, the electrician, help me.  After all, he'll be enjoying the fruits of his labor many times over  ;D ;D
Title: Re: Dual Element OBS Modification Parts List
Post by: GusRobin on October 23, 2010, 09:19:53 AM
Always good to order  few extra connectors, rings and wire
Title: Re: Dual Element OBS Modification Parts List
Post by: CoryNH on October 26, 2010, 06:38:41 AM
Where is everyone finding high temp insulated ring and quick connectors?  Everywhere I look they are all non-insulated.  Most standard connectors are good to ~220* is that what everyone is using?
Title: Re: Dual Element OBS Modification Parts List
Post by: GusRobin on October 26, 2010, 06:52:19 AM
Here is the link to what I used:
Here are links to where I bought the parts:
Wire
http://www.alliedkenco.com/catalog/advanced_search_result.php?keywords=high+temp+connectors&osCsid=undefined&imageField.x=5&imageField.y=6 (http://www.alliedkenco.com/catalog/advanced_search_result.php?keywords=high+temp+connectors&osCsid=undefined&imageField.x=5&imageField.y=6)
Terminal Push connectors
http://www.alliedkenco.com/catalog/product_info.php/products_id/777?osCsid=undefined%26imageField.x%3D5%26imageField.y%3D6&imageField.x=5&imageField.y=6 (http://www.alliedkenco.com/catalog/product_info.php/products_id/777?osCsid=undefined%26imageField.x%3D5%26imageField.y%3D6&imageField.x=5&imageField.y=6)

Terminal Rings
http://www.alliedkenco.com/catalog/product_info.php/products_id/776?osCsid=undefined%26imageField.x%3D5%26imageField.y%3D6&imageField.x=5&imageField.y=6 (http://www.alliedkenco.com/catalog/product_info.php/products_id/776?osCsid=undefined%26imageField.x%3D5%26imageField.y%3D6&imageField.x=5&imageField.y=6)

The element  and the switch you can get at Yard and pool.

Hope this helps
Title: Re: Dual Element OBS Modification Parts List
Post by: CoryNH on October 26, 2010, 06:54:23 AM
Thanks GusRobin... Do those terminals come with wire insulation on them or are the bare?
Title: Re: Dual Element OBS Modification Parts List
Post by: goblism on October 26, 2010, 10:52:23 AM
It really isn't that hard to install, highly suggest putting in the switch, I usually turn my switch on for the first hour to get it up to temp and then let the smoker work off the orginal element.
Title: Re: Dual Element OBS Modification Parts List
Post by: GusRobin on October 26, 2010, 11:44:02 AM
Quote from: CoryNH on October 26, 2010, 06:54:23 AM
Thanks GusRobin... Do those terminals come with wire insulation on them or are the bare?

Bare
Title: Re: Dual Element OBS Modification Parts List
Post by: backstrap on November 04, 2010, 08:29:16 AM
Hey ya'll,
I installed a 2nd burner a couple years ago following Hab's instructions.  Worked great for a few months then quit heating up.  I isolated the problem to the auber pid, sent it back & they repaired it.  Said the plug burnt up.  Well, its worked for a few more months but once again the pid is not operating.  Has anyone else had a problem like this?   I can't afford to continually have the pid repaired.  HELP!  :'(                                                   
Title: Re: Dual Element OBS Modification Parts List
Post by: Habanero Smoker on November 04, 2010, 01:44:12 PM
I don't have a PID, I use a different temperature controlling device and never had this problem.

One other thought; how many watts is your PID rated for?
Title: Re: Dual Element OBS Modification Parts List
Post by: Toker on November 04, 2010, 03:04:28 PM
Auber pid is rated 1440 watts.
Title: Re: Dual Element OBS Modification Parts List
Post by: Habanero Smoker on November 05, 2010, 01:58:27 AM
Quote from: toker on November 04, 2010, 03:04:28 PM
Auber pid is rated 1440 watts.

That is more then enough watts to run the second element.


backstrap
Hopefully one of the electricians or engineers will come by soon. Maybe you should make it a separate post, you may have a better chance of more members viewing your problem.
Title: Re: Dual Element OBS Modification Parts List
Post by: backstrap on November 05, 2010, 06:19:56 AM
great idea Habs, thanks.
Title: Re: Dual Element OBS Modification Parts List
Post by: Ketch22 on November 05, 2010, 11:13:48 AM
Hi Habs
Time to add second element.I have a 6 rack digital.I have all the parts.I need to know if the wiring is the same as the OBS I wont to add the second switch
Title: Re: Dual Element OBS Modification Parts List
Post by: Habanero Smoker on November 05, 2010, 01:20:27 PM
Quote from: Ketch22 on November 05, 2010, 11:13:48 AM
Hi Habs
Time to add second element.I have a 6 rack digital.I have all the parts.I need to know if the wiring is the same as the OBS I wont to add the second switch

Follow Mr. Walleye's instructions. His modification was for the Digital model.
Additional Heating Element Modification (http://www.susanminor.org/forums/forumdisplay.php?327-Additional-Heating-Element-Modification)

As for the switch, the wiring will be the same on the second element as it is for the switch on the OBS, but you may be limited to where you can install the switch. Another member who owns a digital installed the switch, put the switch either on the back panel or on the side of the smoker. I don't know if he did this by choice, or was forced to install it in that area.
Title: Re: Dual Element OBS Modification Parts List
Post by: Ketch22 on November 05, 2010, 02:48:18 PM
Thanks Habs
That is what I was looking for.
Title: Re: Dual Element OBS Modification Parts List
Post by: grizzly on March 08, 2011, 08:53:51 AM
I was wondering if you could tell me were you bought your additional heating coil.
Title: Re: Dual Element OBS Modification Parts List
Post by: smoker pete on March 08, 2011, 09:30:54 AM
Quote from: grizzly on March 08, 2011, 08:53:51 AM
I was wondering if you could tell me were you bought your additional heating coil.

I purchase my additional heating coil from Yard and Pool (http://www.yardandpool.com/Bradley-Smoker-Replacement-Parts-s/341.htm)
Title: Re: Dual Element OBS Modification Parts List
Post by: RFT on March 08, 2011, 05:51:35 PM
I am about ready to do the mod myself here in a couple of weeks.  :)