BRADLEY SMOKER | "Taste the Great Outdoors"

Smoking Techniques => Sausage Making => Topic started by: Kevin A on November 07, 2011, 07:57:39 PM

Title: Tried something new: Basque Chorizo!
Post by: Kevin A on November 07, 2011, 07:57:39 PM
After having made several successful batches of traditional Polish kielbasa (my wife's family are Polish), I decided to investigate some sausage recipes that would reflect MY own Basque heritage.

I have made a number of 'Basque-style' dishes before, but never looked into the 'tube-meats.' However, that was to change. Last weekend while at Lake Tahoe, a friend who knew I was making sausages at home, asked me if I made any 'Basque' sausages yet. I naively told him I wasn't aware of any particularly 'basque-style' sausage.
So we wander into a local butcher shop to pick up some nice steaks and I see a magazine in a rack ("Edible Reno-Tahoe") with a cover depicting...(what else?)...Basque chorizo! Produced locally at a Basque deli in Carson City, Nevada.

Cover of the magazine I have showing a batch of Basque chorizo:
(http://profile.ak.fbcdn.net/hprofile-ak-snc4/277078_227644265637_2140335733_n.jpg)

A trip to that deli ensued & I met one of the sausage makers. I sampled the chorizo. Great stuff—not surprisingly, it is much closer to the fresh Spanish-style versus the Mexican chorizo: peppery, garlicky; some were sweet while others quite hot(!). We spoke for a while and he generously shared with me the ingredients he uses in his popular chorizo recipe. They crank out over 200lbs of this stuff weekly. Some of the ingredients may be hard to get, I was told, but if I was serious about making it 'authentic,' and the REAL DEAL, it was worth the effort.

Once I had my ingredients list, I was off & running.

Pork & beef mixture.
Here's 5 pounds of pork butt and 1 pound of beef chuck, well-chilled (near-frozen) & ready to grind:
(http://img.photobucket.com/albums/v288/GuitarPix/Smaller%20Stix%20Pix/Basqueporknbeef_sml.jpg)

Other key ingredients included:

Espelette pepper (Basque: Ezpeletako biperra) — "the beloved chile pepper of the Basque country." A variety of pepper that is cultivated & dried traditionally in the northern territory of the Basque people. Flakey ground dry red pepper; Mildly sweet at first taste with a bit of a kick afterwards.
(http://img.photobucket.com/albums/v288/GuitarPix/Smaller%20Stix%20Pix/Espelettepepper_sml.jpg)

Choricero red pepper —a red pepper utilized in cooking and making of sausages like chorizo. The 'pimiento choricero' is typically sold dried. To use it, it must be rehydrated over the course of a few hours, and then the flesh is scraped out. It is also sold in glass jars as a paste. Finding dry choriceros was next to impossible, but I did locate jars of the 'paste.'
(http://img.photobucket.com/albums/v288/GuitarPix/Smaller%20Stix%20Pix/Choriceropepper_sml.jpg)

Here's the rest of the ingredients. I acquired some nice Sweet Spanish paprika (preferred) but a good Hungarian sweet would do just as well, I was told. Fresh Garlic, Red wine, Black pepper (tellicherry variety preferred), Kosher salt, Sugar, Pinch of nutmeg or allspice 'to taste' and Cure#1 (if smoking— which I plan to, although the cure is not pictured below:
(http://img.photobucket.com/albums/v288/GuitarPix/Smaller%20Stix%20Pix/BasqueIngredients_sml.jpg)

Added all the ingredients to the ground meat (4.5mm plate), including the pink Cure#1:
(http://img.photobucket.com/albums/v288/GuitarPix/Smaller%20Stix%20Pix/BasqueIngredientsadded_sml.jpg)

All mixed & ready to go:
(http://img.photobucket.com/albums/v288/GuitarPix/Smaller%20Stix%20Pix/BasqueIngredientsmixed_sml.jpg)

I'm letting this sit overnight. I did fry up a small piece to test the overall flavor. It needed a bit more salt & a touch more sugar to offset the bit of paprika 'bitterness', but the flavor I was after ('red-peppery, garlicky, bit of heat') was pretty much there. The smoking will, I believe, only enhance the final product.

Next Day:

5:00am.....Got an early start this morning and began the stuffing process. Using 30-32mm natural pork casings.
Six pounds ready for the smoker:
(http://img.photobucket.com/albums/v288/GuitarPix/Smaller%20Stix%20Pix/BasqueStuffed_sml.jpg)

6:45am: Managed to dangle the load over two dowels, trying to keeping 'touching' to a minimum. I couldn't find any more dowels as they've mysteriously wandered off—so I made do with the two.No smoke for the first hour—just 130° temp to dry them a bit...
(http://img.photobucket.com/albums/v288/GuitarPix/Smaller%20Stix%20Pix/BasqueIntoSmkr_sml.jpg)

Used my A-maze-n smoker with 2.5 lanes of maple dust. I wanted something 'light' so as not to overwhelm the sausage flavor. Kind of silly of me, really, considering all the spices in the chorizo...

10:00 am After two hours of smoke, took a peek...
(http://img.photobucket.com/albums/v288/GuitarPix/Smaller%20Stix%20Pix/Basque2hrsSmkr_sml.jpg)

3:30pm — I finally hit the desired IT after 7.5 hours so its time to pull the chorizo....
(http://img.photobucket.com/albums/v288/GuitarPix/Smaller%20Stix%20Pix/Basqueready2pull_sml.jpg)

Bloom time. I had some weird twist and 'curls' on some due to my chorizo-wrangling on the dowels. The color came out nice—that dark, rich mahogany red.
They''ll cool & bloom here for about an hour...
(http://img.photobucket.com/albums/v288/GuitarPix/Smaller%20Stix%20Pix/Basquebloom_sml.jpg)

Sample time!
Although they turned out not as spicy as the samples I had in Carson City, this is still a very tasty chorizo. Nothing like the Mexican variety.
Plenty of garlic with a strong 'red peppery' bite. NOT hot—which I was concerned about using the espelette pepper for the first time. More importantly, my wife  and boys really liked it.
(http://img.photobucket.com/albums/v288/GuitarPix/Smaller%20Stix%20Pix/Basquecut_sml.jpg)

It would go great with eggs, or in a good paella. Heck I might even get some good crusty bread & make a tasty sandwich with some!

—Kevin
Title: Re: Tried something new: Basque Chorizo!
Post by: Stickbowcrafter on November 07, 2011, 08:07:19 PM
Nice looking sausage and great pics! I like the names of the ingredients embedded in the photo. Nice job!

-Brian
Title: Re: Tried something new: Basque Chorizo!
Post by: MTFiddler on November 07, 2011, 08:18:23 PM
Wow, I agree that it would be perfect in a nice paella.  Did you guess at the ingredient amounts or did he give specific amounts.  I would be willing to try that one when the snow set in this winter.

Lon
Title: Re: Tried something new: Basque Chorizo!
Post by: SiFumar on November 07, 2011, 09:23:57 PM
Awesome looking!
Title: Re: Tried something new: Basque Chorizo!
Post by: 3rensho on November 07, 2011, 11:12:47 PM
Wow, great job and pics.  We grow Espelette peppers in our garden every year.  Dry and grind some, preserve some in EVOO and eat the rest fresh.
Title: Re: Tried something new: Basque Chorizo!
Post by: ExpatCanadian on November 08, 2011, 07:37:24 AM
Looks awesome!  I've been meaning to try something similar, but in a dry-cured version.
Title: Re: Tried something new: Basque Chorizo!
Post by: OU812 on November 08, 2011, 07:49:05 AM
Now thats allotta garlic,,,,,,,,,,,,,,sure looks gooood.
Title: Re: Tried something new: Basque Chorizo!
Post by: ghost9mm on November 08, 2011, 09:19:25 AM
As always Kevin, one heck of a job and really a great presentation...well done my friend...
Title: Re: Tried something new: Basque Chorizo!
Post by: jiggerjams on November 08, 2011, 09:47:31 AM
Nice post. Always enjoy reading them.
Title: Re: Tried something new: Basque Chorizo!
Post by: Tater on November 08, 2011, 10:46:11 AM
Very, very nice.  I will admit that I drooled on myself a little.
Title: Re: Tried something new: Basque Chorizo!
Post by: Fisher on November 08, 2011, 12:16:43 PM
Nice job very nice. Great pics, and I like how you labeled the plates with the name of the spices. Awesome....
Title: Re: Tried something new: Basque Chorizo!
Post by: NePaSmoKer on November 08, 2011, 12:57:47 PM
Ditto with everyone else.......Good job
Title: Re: Tried something new: Basque Chorizo!
Post by: pikeman_95 on November 08, 2011, 08:56:06 PM
Kevin
As usual a fantastic job in sausage making and presentation. Nice stuffing job the casings are even and nice and tight. I see you finished these in the smoker. Were you looking for a drier texture? They sure look good.

Kirby
Title: Re: Tried something new: Basque Chorizo!
Post by: Kevin A on November 09, 2011, 09:16:11 AM
Quote from: pikeman_95 on November 08, 2011, 08:56:06 PM
Kevin
As usual a fantastic job in sausage making and presentation. Nice stuffing job the casings are even and nice and tight. I see you finished these in the smoker. Were you looking for a drier texture? They sure look good.

Kirby

Kirby
Rather than the traditional 'poach' method I tend to favor in most cases, I was going for a drier texture—similar to the samples I had at the Basque deli. The chorizo is still pleasantly moist despite the 'drier' exterior.

—Kevin
Title: Re: Tried something new: Basque Chorizo!
Post by: smokeNcanuck on November 09, 2011, 05:02:37 PM
Looks really good!!  Luv the big pieces of garlic, awesome!!
Title: Re: Tried something new: Basque Chorizo!
Post by: Kevin A on November 12, 2011, 09:13:29 PM
Thanks for all the kind words, everyone.

My sons have been using this chorizo in everything: mixed with eggs, sliced & tossed in mac n' cheese, in black bean soup.
The chorizo really added a nice touch to the paella my wife made last Friday! Not overly hot, but the peppery-garlic flavor really was great!

I've had a some folks ask for this recipe—or at least MY estimations of the amounts—so here they are. For a guideline, I used some of the amounts listed in Bruce Aidell's "Complete Sausage Book" but since some of the ingredients in THIS version were a bit different or weren't in Bruce's recipe, I adjusted accordingly.

Country Basque Chorizo
makes six pounds

Ingredients:
5 lbs. pork butt/shoulder
1.0 lb. beef chuck
1/2 Cup (126g) Sweet Spanish paprika (or Hungarian)
1/2 Cup (128g) Choricero Pepper puree
1 Tbl (10g) Espelette Pepper powder (more for added heat)
1 Cup fresh minced garlic
6 Tbsp dry red wine
20g sugar
44g kosher salt
11g coarsely ground black pepper (tellacherry preferred)
Pinch of ground clove or allspice
1&1/4 tsp Cure#1 (pink salt, dissolved in ¼ cup water)
30-32mm hog casings

Grind pork and beef through a 3/8" plate. Combine ground meat with all ingredients.
Let stand overnight in refrigerator.

Stuff the next day. Hang links to dry at room temperature for one hour (or hang in smoker @120° with no smoke for 45-60 minutes) until exterior is dry to touch). Add smoke. Well-seasoned sausage can take hardier-flavored woods so use personal preference.
After sausage has dried, increase the heat to 130-140 degrees F, and apply 2-3 hours of smoke. Continue raising temp over the course of the next 4-6 hours (top out @170°) until the desired IT (155°) is reached. Plunk 'em in ice-bath & let them bloom for a hour or so before refrigerating. Refrigerate or freeze for longer storage.

————————————
That's pretty much it. Next time I'll add more of the espelette powder for more kick.'

—Kevin

(http://img.photobucket.com/albums/v288/GuitarPix/Stuffer%20Stuff/basque_chor.jpg)
Title: Re: Tried something new: Basque Chorizo!
Post by: MTFiddler on November 13, 2011, 05:35:55 AM
Kevin,

Thank you for sharing, I told my dad about your chorizo and he has been chomping at the bit to find a recipe, especially after showing him pictures.  I know what we'll be making in the next couple weeks.

Lon
Title: Re: Tried something new: Basque Chorizo!
Post by: iceman on November 15, 2011, 10:53:25 AM
Great recipe and post Kevin. THANK YOU  :)
Title: Re: Tried something new: Basque Chorizo!
Post by: Kevin A on November 21, 2011, 10:59:38 AM
Did I already say this chorizo goes great in paella?

Let me repeat myself: THIS STUFF GOES GREAT in PAELLA!
:) ;)

I made two batches over the weekend: one with shellfish (mussels, clams & shrimp), the other without. Not everyone in our family likes shellfish.  :(   Both had the chorizo, serrano ham & chicken; added to short-grain spanish rice, artichoke hearts, splash of white wine, homemade chicken broth, piquillo peppers, peas, onions, garlic, saffron, smoked paprika & spices. The chorizo adds a nice smokiness (along with the paprika) and a nice garlicy kick.
Here's the one pan sans-shellfish. I need bigger paella pans (!)

(http://img.photobucket.com/albums/v288/GuitarPix/Paella_sml.jpg)
Title: Re: Tried something new: Basque Chorizo!
Post by: BBQIT on February 24, 2012, 02:05:58 PM
Kevin - I would very much like to try your Basque Chorizo recipe.  I was not able to find the Choricero paste, but I was able to get dried Choricero red peppers.  Can you tell me how I should prepare them and how much I should use in place of the amount of paste called for in your recipe.  Any help would be appreciated.

Thanks


Title: Re: Tried something new: Basque Chorizo!
Post by: Keymaster on February 24, 2012, 04:26:45 PM
Nice Job Kevin, they look Delicious!!!
Title: Re: Tried something new: Basque Chorizo!
Post by: Kevin A on February 25, 2012, 04:39:31 AM
Quote from: BBQIT on February 24, 2012, 02:05:58 PM
Kevin - I would very much like to try your Basque Chorizo recipe.  I was not able to find the Choricero paste, but I was able to get dried Choricero red peppers.  Can you tell me how I should prepare them and how much I should use in place of the amount of paste called for in your recipe.  Any help would be appreciated.

Thanks
Hi BB

For the dried peppers, you should soak them in warm water (at least an hour or so). Very similar to other dried peppers (I do this with dried guajillo peppers for mexican dishes). After the peppers soften quite a bit, scrape away the flesh from the skin to make a paste. Alternatively, you could put the whole rehydrated peppers into a food processor, but the resulting paste wont be quite as smooth as you'll have flecks of skin in it. It's much more work to do this whole rehydrate/scrape process than simply buying the jars of the paste, but its also far less costly.

Re: quantity. Use the same amount specified in the recipe.

Hope this helps! Good luck!

Kevin
Title: Re: Tried something new: Basque Chorizo!
Post by: BBQIT on February 27, 2012, 10:08:20 AM
Kevin - many thanks for the help.