BRADLEY SMOKER | "Taste the Great Outdoors"

Smoking Techniques => Sausage Making => Topic started by: Neocrunch on October 11, 2012, 09:28:57 AM

Title: 5 logs of Summer Sausage (pre-ground meat?) - Finished!
Post by: Neocrunch on October 11, 2012, 09:28:57 AM
So, after smoking 2 ducks, country ribs, and bacon-wrapped chicken breasts - all with great success - I decided I wanted to try some snausage!  I asked my wife to pick up some ground beef and ground pork.  I'm not sure she brought home the right stuff (not her fault, I wasn't very specific with my request).  I've got 3 lbs of 73/27 ground beef and 2 lbs of Lee's Mild sausage.  I should have asked her to speak with the butcher for some freshly ground pork shoulder.  Regardless, what are my options here?  I've got a LEM Backwoods SS kit for 10 lbs of meat.  I was just going to make half a batch (5 lbs).  Given that the Lee's sausage already has salt and spices, I wasn't sure if I could use it with the kit.
(http://perduevision.smugmug.com/Products/AJC-Grocery-Shoot-6-15-10/i-kT6ZxZd/0/S/MG3230-Lee-Brand-Pork-Sausage-S.jpg)

Thanks for the help. 
Title: Re: Starting with pre-ground meats???
Post by: Bear1968 on October 11, 2012, 09:36:23 AM
I would just make another trip to the Butcher and save the Pre-Seasoned  sausage to either cook or make into Fattys .... but hey that's just me ..... any excuse to make a Fatty  ;)
Title: Re: Starting with pre-ground meats???
Post by: NePaSmoKer on October 11, 2012, 09:49:22 AM
Omit all the pork. The 73/27 is good enough for the fat content.
Title: Re: Starting with pre-ground meats???
Post by: Neocrunch on October 11, 2012, 09:57:05 AM
Quote from: NePaSmoKer on October 11, 2012, 09:49:22 AM
Omit all the pork. The 73/27 is good enough for the fat content.

Right on.  Thanks.  I thought that might be the case.  Looks like this will be a small batch, three 1 lb logs. Any tips for kickin' the LEM mix up a notch?  I was thinking I might do one regular, add some home-smoked cayenne pepper to one, and maybe some spicy brown mustard to the third. 
Title: Re: Starting with pre-ground meats???
Post by: NePaSmoKer on October 11, 2012, 09:59:04 AM
Quote from: Neocrunch on October 11, 2012, 09:57:05 AM
Quote from: NePaSmoKer on October 11, 2012, 09:49:22 AM
Omit all the pork. The 73/27 is good enough for the fat content.

Right on.  Thanks.  I thought that might be the case.  Looks like this will be a small batch, three 1 lb logs. Any tips for kickin' the LEM mix up a notch?  I was thinking I might do one regular, add some home-smoked cayenne pepper to one, and maybe some spicy brown mustard to the third.

Red pepper flakes
Jalapeno, ancho, habanero powders. even hot sauce
Title: Re: Starting with pre-ground meats???
Post by: Neocrunch on October 12, 2012, 08:46:05 AM
Quote from: NePaSmoKer on October 11, 2012, 09:59:04 AM
Quote from: Neocrunch on October 11, 2012, 09:57:05 AM
Quote from: NePaSmoKer on October 11, 2012, 09:49:22 AM
Omit all the pork. The 73/27 is good enough for the fat content.

Right on.  Thanks.  I thought that might be the case.  Looks like this will be a small batch, three 1 lb logs. Any tips for kickin' the LEM mix up a notch?  I was thinking I might do one regular, add some home-smoked cayenne pepper to one, and maybe some spicy brown mustard to the third.

Red pepper flakes
Jalapeno, ancho, habanero powders. even hot sauce

Now I have more ideas than I have meat...   I guess I'll stop by the store on the way home and grab a couple more pounds of ground beef.  My plan is to get them stuffed tonight and smoke them tomorrow. Then I'm going to smoke a 5 lb rabbit on Sunday.  I just love this smoker!
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Neocrunch on October 12, 2012, 06:19:50 PM
OK... I modified my title rather than start a new thread.  I've just stuffed five, 1-lb summer sausage logs.  All beef.  I used the recommended amount of LEM seasoning (4.5 teaspoons per lb) but upon taste test it's pretty salty.  I hope some of that dissipates with smoking???

Each log is a little different.  The first I used Jack Daniels instead of water to mix the seasonings. 
The second I added some fresh pepper-garlic rib rub. 
(http://www.ellbees.com/uploads/products/images/zesty.jpg)
The third I added some home-smoked cayenne pepper & home-smoked garlic powder.  The fourth I added two healthy squirts of spicy brown mustard.  And the fifth I added some Roadkill seasoning.  The Roadkill seasoning contained additional salt which (I hope) explains why my taste-test batch was so salty.  I didn't bother to taste the first four mixes.
(http://blog.omakasebox.com/wp-content/uploads/2011/07/road-kill-grill-seasonings.jpg)
I'll let them sit in the fridge overnight and then smoke them tomorrow.  I don't have a PID so wish me luck.  I've got nothing else to do so I'll be able to keep a close eye on them.
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: NePaSmoKer on October 12, 2012, 06:21:23 PM
Yeah going to be good.

Post pics so we can drool even.
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Neocrunch on October 13, 2012, 09:06:17 AM
I put 'em in at 118 for an hour to dry. Now I've got them smokin' on Jim Beam pucks at 126 for 2 hours.  So far, so good.  It's a little windy out so it's been a little difficult to control the temp. I imagine it's easier with a PID. 
(http://farm9.staticflickr.com/8048/8083045939_e530437dae_n.jpg)

I'm rockin' out to Thought Sausage by Widespread Panic while I'm at it. 
http://vimeo.com/16296323
^ That's where my signature comes from.   8)
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: OU812 on October 13, 2012, 10:06:41 AM
Lookin gooood!

Try to keep the smoke generator down wind
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Neocrunch on October 13, 2012, 10:19:10 AM
Quote from: OU812 on October 13, 2012, 10:06:41 AM
Lookin gooood!

Try to keep the smoke generator down wind

Thanks for the tip.  I just went out and spun it around.  I've got it nestled pretty close to the house, too.  I just bumped it up to 150 (the IT is 102).  It's still got a couple of pucks before it stops smoking.  Is a hot water bath necessary or can I bring them up to IT 153 in the smoker and then put them in ice water? 
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: OU812 on October 13, 2012, 10:25:13 AM
The hot water bath (poaching) is not nessary but on a windy day it could knock 4 or 5 hr off the cook time

Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Neocrunch on October 13, 2012, 10:29:20 AM
Quote from: OU812 on October 13, 2012, 10:25:13 AM
The hot water bath (poaching) is not nessary but on a windy day it could knock 4 or 5 hr off the cook time

Gotcha.  I'll just let them cook in the OBS then.  I just wanted to make sure it wouldn't make a difference in the texture of the final product.  I don't want it to be too dry or too soggy.  Thanks for the help. 
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: OU812 on October 13, 2012, 10:35:31 AM
Cant wait to here and see how those babys turn out
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Sailor on October 13, 2012, 10:36:46 AM
Looking good.....taking on some color.  Not sure how you are regulating the cabinet temp.  Are you relying on the door temp or do you have a remote?  Try to keep the cabinet temp below 175 if at all possible.  Don't want them chubs to start fatting out.  You will be fine to finish them off in the Bradley.  As said above you will shave a lot of time off if you poach them in 165 degree water.  Either way you have a nice chub.  Keep us posted.
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Neocrunch on October 13, 2012, 10:43:10 AM
Quote from: Sailor on October 13, 2012, 10:36:46 AM
Looking good.....taking on some color.  Not sure how you are regulating the cabinet temp.  Are you relying on the door temp or do you have a remote?  Try to keep the cabinet temp below 175 if at all possible.  Don't want them chubs to start fatting out.  You will be fine to finish them off in the Bradley.  As said above you will shave a lot of time off if you poach them in 165 degree water.  Either way you have a nice chub.  Keep us posted.

I've got a remote thermometer.  Started at 120 and now at 150.  I figure I'll bump it up 6-8 degrees each hour, making sure not to exceed a cabinet temp of 175 before I hit an IT of 153.  Then into an ice water bath and into the basement to bloom for...  um, how many hours to you bloom?  I've got an unfinished basement so I was just going to hammer in 5 nails to hang them from; maybe put down some newspaper to catch any drippings.  Or will there by any drippings?  (Honestly, I'm not even sure what it means to "bloom" the sausage)
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Tenpoint5 on October 13, 2012, 10:45:22 AM
Make sure you rotate your rack front to back. That way all the heat doesn't build up under the same two clubs the whole cook.
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Sailor on October 13, 2012, 10:54:22 AM
The ice bath stops the cooking and keeps the product from shrinking.  After the ice bath and when you bloom you are drying the casings and letting the meat continue to take on color.  You should not have any wrinkles in the casings.  If you do get some wrinkles it is no big deal.  I normally will bloom for 2 to 3 hours.  Ice bath to a IT of around 100 then bloom.  You can hang to bloom or lay them down on a pie rack or turn over the bradley rack and let lay on it.  Get some air around them to dry.  After blooming I normally rest them in the fridge for 24 to 48 hours.  Everyone does things different.  Might take some notes one how you did the smoke and how you finished them off.  Once you find the sweet spot and like your final product you will be able to duplicate it time and again. 

You will get some water dripping from the bath but a cardboard box fixes that.  I will either bloom laying on the cabinet using a pie rack or Bradley rack.  I will also hang them between my bar stools.  If ya got some big dogs might want to think about how to keep them from reaching the meat.  Don't ask me how I know this  ::)

Don't ya just love smokin?   ;D
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: OU812 on October 13, 2012, 11:00:28 AM
Dont pull outta the ice bath till the IT is below 100 F

And whatever you do dont get the wire part of your probe get wet,,,,,,,you will fry it if ya do

I bloom for 2 or 3 hr,,,,,,,,,,,,bloom is just allowing the sausage to drip dry and color to darken

Or What Jim Said  ;D
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Neocrunch on October 13, 2012, 11:16:10 AM
Got it.  I ruined a meat thermometer a few years ago, so I've already learned that lesson.  I rotated the rack and hammered some nails into the rafters in the basement.  Cabinet is running at 163 with an IT of 109. 
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Sailor on October 13, 2012, 11:28:04 AM
with IT of 109 I think I would hold the cabinet temp around 160 for a good bit.  You will hit a stall in the 120 degree area.  Don't want to get the cabinet temp in the 170's too fast as that is risking fat out.  Nothing wrong with having the cabinet temp 150 to 160 for most of the smoke.  That will keep it from fatting out.  You can alway take it nice and slow but once you get too hot and fat out then you will have a very dry and crumbly product and will not be happy with it.  Just sayin
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Neocrunch on October 13, 2012, 01:14:54 PM
I'm about 5 hours in and so far so good.  I'm holding the cabinet temp between 158-165, with constant fiddling.  I'm currently at 158 with an IT of 120.  I rotated the rack again and used a screwdriver to push one of the two remaining pucks onto the hotplate.  Totally unnecessary, but a little extra smoke shouldn't hurt anything.
(http://farm9.staticflickr.com/8476/8083736692_795f10b801_n.jpg)
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Tenpoint5 on October 13, 2012, 01:40:14 PM
Keeping doing what your doing your gonna be just fine
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: NePaSmoKer on October 13, 2012, 02:24:31 PM
Yup what 10.5 said.

I always get a stall when i do sausage, no matter what the size casing.

3/20
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Neocrunch on October 13, 2012, 05:17:24 PM
9 hours later I finally hit an IT of 153.  Took them out and put them in an iced water bath until the IT was down to 100, then hung them up to dry for a couple of hours.  I can't wait to taste these things. 
(http://farm9.staticflickr.com/8463/8084367852_571ca37908_n.jpg)
(http://farm9.staticflickr.com/8051/8084407246_8343267780_n.jpg)
Done blooming and ready for the fridge.
(http://farm9.staticflickr.com/8184/8084699504_44d26abf08_n.jpg)
Title: Re: 5 logs of Summer Sausage (pre-ground meat?)
Post by: Neocrunch on October 13, 2012, 08:15:51 PM
And 12 hours after I started, I'm finally able to taste the sausages of my labor. 
(http://farm9.staticflickr.com/8327/8084832749_2e498216d3.jpg)

The sausage tastes great.  Thanks for the help.  I really appreciate it.

Here's some victory dance music...
http://vimeo.com/18358933

Time for the meatstick. Bury the meatstick. Take out the meatstick time. Whoa, shocks my brain. Whoa, shocks my brain!
Title: Re: 5 logs of Summer Sausage (pre-ground meat?) - Finished!
Post by: Tenpoint5 on October 14, 2012, 07:02:43 AM
They look great neo.

1/20
Title: Re: 5 logs of Summer Sausage (pre-ground meat?) - Finished!
Post by: OU812 on October 14, 2012, 07:04:21 AM
Ya Baby!
Title: Re: 5 logs of Summer Sausage (pre-ground meat?) - Finished!
Post by: Neocrunch on October 14, 2012, 07:05:27 AM
I should have taken the casing off before taking the picture.  I'll post a better picture (of the insides of all 5 chubs) this afternoon.  They didn't fat out at all.  I'm very pleased with the finished product.
;D
Title: Re: 5 logs of Summer Sausage (pre-ground meat?) - Finished!
Post by: SiFumar on October 14, 2012, 01:40:36 PM
Looks good!