BRADLEY SMOKER | "Taste the Great Outdoors"

Bradley Smokers => The Black Bradley Smoker (BTIS1) => Topic started by: love the smoke on September 07, 2013, 12:47:58 PM

Title: My door will NEVER fall of again
Post by: love the smoke on September 07, 2013, 12:47:58 PM
My smoker door fell off in my hand a few days ago so I fixed the problem , this door will NEVER fall off again


(http://i15.photobucket.com/albums/a377/BluePress/bradley%20door%20fit/NewHinge2.jpg) (http://s15.photobucket.com/user/BluePress/media/bradley%20door%20fit/NewHinge2.jpg.html)


(http://i15.photobucket.com/albums/a377/BluePress/bradley%20door%20fit/Newhinge.jpg) (http://s15.photobucket.com/user/BluePress/media/bradley%20door%20fit/Newhinge.jpg.html)

LTS
Title: Re: My door will NEVER fall of again
Post by: beefmann on September 07, 2013, 01:01:19 PM
that  will  work,, and an  easy fix
Title: Re: My door will NEVER fall of again
Post by: Saber 4 on September 07, 2013, 01:09:45 PM
Rivets or screws?
Title: Re: My door will NEVER fall of again
Post by: love the smoke on September 07, 2013, 01:34:52 PM
Stainless steel screws #10 x 1/2 inch long

LTS
Title: Re: My door will NEVER fall of again
Post by: Saber 4 on September 07, 2013, 01:37:02 PM
Nice, that should last forever.
Title: Re: My door will NEVER fall of again
Post by: pensrock on September 07, 2013, 03:24:33 PM
Nice job!  :)
Title: Re: My door will NEVER fall of again
Post by: wipf9994 on September 07, 2013, 04:41:02 PM
why didn't Bradley think of that?
Title: Re: My door will NEVER fall of again
Post by: pz on September 07, 2013, 10:59:26 PM
Very nice fix; the original Bradley vanilla design is poor at best - load up the smoker with lots of meat and eventually the plastic front end will fail.  When using large weight loads, personally I've used shims beneath the front end of the tower to relieve the stress on the plastic legs, which are connected to the plastic frame that holds the door in place. I've been too lazy to incorporate the mods that will relieve the stress.
Title: Re: My door will NEVER fall of again
Post by: Alanfromwis on September 08, 2013, 06:15:51 AM
  Excellent idea. And the subject line is very well put.
Title: Re: My door will NEVER fall of again
Post by: smoke em if you got em on September 08, 2013, 10:54:26 AM
Great idea! !'m totally gonna steal this.
Title: Re: My door will NEVER fall of again
Post by: CLAREGO on October 08, 2013, 07:22:11 AM
plus one got to do that i installed just a bottom hinge cheap replacement that worked
Title: Re: My door will NEVER fall of again
Post by: RAK92 on October 14, 2013, 06:59:45 AM
I'm thinking of doing this because it looks very simple. Any tips on drilling into the door and side of the smoke for the screws? My top hinge is broken and while the door still attaches and seals, it is a pain in the rear to open/close the door.

Thanks in advance!
Title: Re: My door will NEVER fall of again
Post by: love the smoke on October 14, 2013, 06:42:12 PM
Just go slow and take your time, the metal is very thin and easy to strip out
No pre drilling needed

LTS
Title: Re: My door will NEVER fall of again
Post by: Saber 4 on October 14, 2013, 07:24:32 PM
Quote from: love the smoke on October 14, 2013, 06:42:12 PM
Just go slow and take your time, the metal is very thin and easy to strip out
No pre drilling needed

LTS

Would you say it's to thin for aluminum rivets?
Title: Re: My door will NEVER fall of again
Post by: Gafala on October 14, 2013, 08:57:29 PM
You could use rivets but would want to use aircraft types they stronger the the standard pop rivet.
Title: Re: My door will NEVER fall of again
Post by: love the smoke on October 15, 2013, 04:45:18 AM
Quote from: Saber 4 on October 14, 2013, 07:24:32 PM
Quote from: love the smoke on October 14, 2013, 06:42:12 PM
Just go slow and take your time, the metal is very thin and easy to strip out
No pre drilling needed

LTS

Would you say it's to thin for aluminum rivets?

I dont know I used screws because I thought it would be to thin for the rivet to "pop" before it pulled through, you could try a few rivets and see what you think ?
Title: Re: My door will NEVER fall of again
Post by: Saber 4 on October 15, 2013, 08:16:13 AM
Mine is holding up good for now, I just wanted to get your opinion for the future if I have to make a repair like you did. I'll defer to your judgment since you have done it already. Thanks for posting your repair