BRADLEY SMOKER | "Taste the Great Outdoors"

Bradley Smokers => The Digital Smokers (BTDS76P & BTDS108P) => Topic started by: Orion on October 25, 2015, 09:24:17 AM

Title: Canadian Modifications
Post by: Orion on October 25, 2015, 09:24:17 AM
Hello,

Time to refurbish and modify the BDS so that it will maintain a steady and consistent temperature, improve air flow and rectify puck burning issues. I am now interested in making sausage and all my reading here indicates I will have better results if I make some improvements to the BDS.

Can any of my smoking peers provide links or part numbers to help find the correct elements available in Canada for either single 900 watt or a dual 500 wattÉ Also trying to nail down a suitable fan and motor for installation. Seems the guys in USA are sourcing things from Grainger Co. The Canadian equivalent of Grainger is Acklands Grainger and they do not list the elements or fans that are available in USA.

I have searched and searched and it all becomes somewhat convoluted with different sources, different part numbers and different ideas.

Long story short... are there any Canadians that have done the element, PDI, and fan mods that can share info on obtaining parts?
Any assistance would be most appreciated. Thanks.
Title: Re: Canadian Modifications
Post by: TedEbear on October 25, 2015, 12:13:48 PM
I did the 500W dual element mod.

I bought my PID controller from Auber Instruments. I have the SYL-2352 (http://www.auberins.com/index.php?main_page=product_info&cPath=1&products_id=3). You'll also need a K-type thermocouple, an SSR and a heatsink. They sell all those things.  I do not know if Auber ships to Canada.

For a plug and play, there's the Auber Single Probe PID Controlle (http://www.auberins.com/index.php?main_page=product_info&cPath=14_28&products_id=72)r or the Dual Probe PID Controller (http://www.auberins.com/index.php?main_page=product_info&cPath=14_28&products_id=380).

Amazon has the 500W element (http://www.amazon.com/Bradley-Smokers-Replacement-2-625-14-5-Inch/dp/B005L8WWW0/ref=sr_1_fkmr2_1?ie=UTF8&qid=1445800239&sr=8-1-fkmr2&keywords=bradley+500w+heating+element).  That's the USA link but there's an Amazon Canada, too.  I bought my element at Yard & Pool (http://www.yardandpool.com/bradley-smoker-replacement-heating-element).

Here are a few more helpful links:

Additional Heating Element Modification (http://www.susanminor.org/forums/showthread.php?572-Additional-Heating-Element-Modification)

Additional Heating Element for OBS with On/Off Control (http://www.susanminor.org/forums/showthread.php?578-Additional-Heating-Element-for-OBS-with-On-Off-Control)

Auber Plug & Play PIDs (http://www.susanminor.org/forums/showthread.php?672-Auber-Plug-amp-Play-PIDs-Single-Dual-Probes)

PID Controller (http://www.susanminor.org/forums/showthread.php?315-PID-Controller)

Bradley Accessories - User Modifications (http://www.susanminor.org/forums/forumdisplay.php?27-Bradley-Accessories-User-Modifications)





Title: Re: Canadian Modifications
Post by: Mr Walleye on October 25, 2015, 12:25:09 PM
For the fan mod here are links to the motor and fan blades I used from Acklands Grainger. It was a number of years ago that I did mine.

Motor
https://www.acklandsgrainger.com/AGIPortalWeb/WebSource/ProductDisplay/globalProductDetailDisplay.do?item_code=AOS4M079D&searchClick=true

Fan blades (2)
https://www.acklandsgrainger.com/AGIPortalWeb/WebSource/ProductDisplay/globalProductDetailDisplay.do?item_code=WWG2MXY4

Mike
Title: Re: Canadian Modifications
Post by: Orion on October 25, 2015, 12:41:56 PM
Once again the senior guys around here have the answers. Thanks to Walleye and TedEbear.
Title: Re: Canadian Modifications
Post by: ghosttown on October 25, 2015, 05:23:39 PM
I just upgraded mine about 2 months ago to a 900watt. Bought the element from Acklands grainger and also change the heat wire to a 14guage bought from amazon.com.

Sent from my SGH-I337M using Tapatalk

Title: Re: Canadian Modifications
Post by: Orion on October 27, 2015, 12:38:10 PM
Thanks for your input Ghosttown. Could you possible recall or locate the part # for that finned 900 watt element. I spoke to Acklands Grainger and they were unable to locate it in their computer. Thanks.
Title: Re: Canadian Modifications
Post by: sledhead01 on October 27, 2015, 12:55:14 PM
I found this 750 W heater today and will be ordering it.  Certainly looks like getting it up here in Canada should not be a problem.

http://www.zorocanada.com/i/G1580835/
Title: Re: Canadian Modifications
Post by: ghosttown on October 27, 2015, 01:43:14 PM
Will send all the parts I purchased when I get home from work

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Title: Re: Canadian Modifications
Post by: Orion on October 27, 2015, 02:13:18 PM
Smokers helping smokers!

Thank you Ghosttown. I've got the unit all torn down and some parts are on the way. Don't really want to modify the cabinet or related parts until I have all the new stuff in hand.
Title: Re: Canadian Modifications
Post by: ghosttown on October 27, 2015, 04:21:59 PM
This is what I end up getting

Element
https://www.acklandsgrainger.com/AGIPortalWeb/WebSource/ProductDisplay/globalProductDetailDisplay.do?item_code=WWG2XEF3&searchClick=true (https://www.acklandsgrainger.com/AGIPortalWeb/WebSource/ProductDisplay/globalProductDetailDisplay.do?item_code=WWG2XEF3&searchClick=true)

Heat wire

https://www.amazon.com/gp/aw/d/B007CLZAB4/ref=mp_s_a_1_1?qid=1445987174&sr=8-1&pi=AC_SX110_SY165_QL70&keywords=14+High+Temperature+-+538%C2%B0C&dpPl=1&dpID=01YIPR83t%2BL&ref=plSrch (https://www.amazon.com/gp/aw/d/B007CLZAB4/ref=mp_s_a_1_1?qid=1445987174&sr=8-1&pi=AC_SX110_SY165_QL70&keywords=14+High+Temperature+-+538%C2%B0C&dpPl=1&dpID=01YIPR83t%2BL&ref=plSrch)

Connector for the emelent on each side

https://www.amazon.com/gp/aw/d/B005GDFNY4/ref=yo_ii_img?ie=UTF8&psc=1 (https://www.amazon.com/gp/aw/d/B005GDFNY4/ref=yo_ii_img?ie=UTF8&psc=1)

Note you will need to make the whole just a tiny bigger and it will fit perfect. I used a small drill bit

Quick connects

https://www.amazon.com/gp/aw/d/B0071NC5NO/ref=yo_ii_img?ie=UTF8&psc=1 (https://www.amazon.com/gp/aw/d/B0071NC5NO/ref=yo_ii_img?ie=UTF8&psc=1)

I used this for the power plug connector when you open the back as I ran all new wires, also the front face plate light as I kept the light with my mod.

Wire nut where I needed them

https://www.amazon.com/gp/aw/d/B0071NCSA4/ref=yo_ii_img?ie=UTF8&psc=1 (https://www.amazon.com/gp/aw/d/B0071NCSA4/ref=yo_ii_img?ie=UTF8&psc=1)


Also installed a heat shield behind the element you don't have to but I did to protect the foam on the backside from burning

https://www.amazon.com/gp/aw/d/B002UPL61U/ref=yo_ii_img?ie=UTF8&psc=1 (https://www.amazon.com/gp/aw/d/B002UPL61U/ref=yo_ii_img?ie=UTF8&psc=1)

And last thing you need is a PID, I went with the Dual probe

http://www.auberins.com/index.php?main_page=product_info&cPath=8&products_id=380 (http://www.auberins.com/index.php?main_page=product_info&cPath=8&products_id=380)

Also I made an enclosure for my Bradley

http://forum.bradleysmoker.com/index.php?topic=36671.0 (http://forum.bradleysmoker.com/index.php?topic=36671.0)

Here is a pic of the element in my Bradley

(http://images.tapatalk-cdn.com/15/10/27/c4ece9b31732de63e7e6890262bfcf6c.jpg)

wiring

(http://images.tapatalk-cdn.com/15/10/27/2d05073f4a0a037fa0858da0433bd7c7.jpg)

This is the diagram I made for the wiring

(http://images.tapatalk-cdn.com/15/10/27/63e886d3d47de374e816cde166b7be3f.jpg)

Anything else just let me know




Sent from my SGH-I337M using Tapatalk

Title: Re: Canadian Modifications
Post by: Orion on October 27, 2015, 04:37:20 PM
You went to a lot of effort to put all that information up here Ghosttown. Thank you, it gives me everything I need to order and where to get it. Looking at your pictures it says you do good quality work. The small insulation blanket is a good idea. I'll post some pics when I get it all done.
Title: Re: Canadian Modifications
Post by: ghosttown on October 27, 2015, 06:21:28 PM
The enclosure does help alot, rain or snow bring it on and with the new element god help the weather man lol. Glad to help

Peter

P.S I would say the hardest part in this mod was making the brackets for the element. It will take some trial and error until you want it perfect.

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