BRADLEY SMOKER | "Taste the Great Outdoors"

Bradley Smokers => The Black Bradley Smoker (BTIS1) => Topic started by: love the smoke on December 28, 2008, 04:21:50 PM

Title: oh my GOSH this is bad
Post by: love the smoke on December 28, 2008, 04:21:50 PM
So Im in the middle of a bacon wrapped chicken breast smoke when I open the door to check the it with my new Thermapen when the entire door FALLS OFF  :o :o :o :o holy crap now what, i positioned the door on somewhat so I could finish the smoke, anybody have any ideas as to why my door fell off?


LTS
Title: Re: oh my GOSH this is bad
Post by: pensrock on December 28, 2008, 04:24:23 PM
You we not using mesquite were ya?  ;) ;D

Just kidding, I have not heard of this happening before, perhaps the hindge broke?  ???
Title: Re: oh my GOSH this is bad
Post by: Mr Walleye on December 28, 2008, 04:31:05 PM
LTS

I can't say I've heard of that either.  ???

If it is still under warranty I would call Bradley. If it's not I see Bryan over at Yard & Pool has both the hinge and the hinge pins. I'm assuming it's one or the other. Here's a link...

http://www.yardandpool.com/home.php?cat=117

Mike
Title: Re: oh my GOSH this is bad
Post by: FLBentRider on December 28, 2008, 04:33:27 PM
WOW!

Mine has developed a gap in the seal, but a bungie cord fixed that. I have a new seal I ordered from Yard and Pool, I just have not installed it yet.

The only thing I can think of is catastrophic hinge failure.

Is the unit under warranty ?

I had no idea that mesquite would do that. Now where is that teabag ?
Title: Re: oh my GOSH this is bad
Post by: deb415611 on December 28, 2008, 04:45:17 PM
Yikes LTS.  Thats terrible.
Title: Re: oh my GOSH this is bad
Post by: KyNola on December 28, 2008, 06:06:49 PM
LTS,
Are you serious?  I know you are but holy crap...that is amazing.  I'm sorry for what happened and have absolutely no advice except call Bradley if you're under warranty.  Otherwise, Bryan at www.yardandpool.com he will hook you up.

KyNola
Title: Re: oh my GOSH this is bad
Post by: love the smoke on December 28, 2008, 08:04:55 PM
4 months old I will be calling Bradley in the morning
Title: Re: oh my GOSH this is bad
Post by: firerescueman on December 28, 2008, 09:08:41 PM
I had the same thing happen about a month ago.....  one call to Bradley solved my problem!   New door arrived within just a couple of days :D

Yeah, Bradley!

Title: Re: oh my GOSH this is bad
Post by: Habanero Smoker on December 29, 2008, 01:49:16 AM
I've had my Bradley take a 3 foot fall off a cart and bent the hinges, but the door never came off. The only way I can see the door falling off is if one of the hinges loosen up over time. Eventually loosening enough, or coming off completely, allowing the door to detach from the body.

I think as part of my periodic maintenance I'll now check to make sure the hinges are secure.
Title: Re: oh my GOSH this is bad
Post by: firerescueman on December 29, 2008, 06:26:45 AM
the top bracket fell down inside the door on mine....  it was nothing that could be repaired easily.  Bradley just sent me a new door.  The bottom hinge pin can be easily checked,  but I haven't really looked at the new door closely enough to see if there is any adjustment that can be made to the top hinge bracket.
Title: Re: oh my GOSH this is bad
Post by: love the smoke on December 29, 2008, 09:10:22 AM
Bradley comes through again talked to them this morning and they are sending out a new door and a new bottom hinge  ;D

LTS
Title: Re: oh my GOSH this is bad
Post by: drano on December 29, 2008, 11:31:04 AM
LTS,
did you inadvertantly push up on the door and push the lower door pin out of the hinge? 
I was installing my fan last week, had OBS on her back, bumped the door toward the top hinge, and the bottom pin came out of the bottom hinge.  The door sits on the bottom hinge sorta like a patio door sits in the rail--insert top, push way up, then set onto lower hinge. 
If thats what happened, you'll have a spare door soon.  If not, Bradley took care of you as always.
get smokin
drano
Title: Re: oh my GOSH this is bad
Post by: HCT on December 30, 2008, 04:47:21 AM
Holy bacon wrapped chicken Batman!!!
Glad Bradley came through again, as usual, great peeps.
Title: Re: oh my GOSH this is bad
Post by: love the smoke on December 30, 2008, 05:09:22 AM
does anybody know the correct way to install the new door? , don't want to mess up the new one

LTS
Title: Re: oh my GOSH this is bad
Post by: pensrock on December 30, 2008, 02:24:20 PM
I cannot say for sure but from reading others posts it sounds like the top needs to go in and pushed up, thus allowing the bottom pin to slip into place and when the door is lowered it is done. I hope its that easy. Maybe you should wait till someone else who has done it replies. The other thing you could do is just call Bradley, they should be able to guide you through it right on the phone. I talked to Brian before and he was very helpful.
Title: Re: oh my GOSH this is bad
Post by: westexasmoker on December 30, 2008, 06:31:16 PM
My turn....just now, looks like the bottom of the door broke off where it sits on the knurled pin.  Got dim light in the well house so hard to tell, but its Fubared....Gonna have to look tommorrow in the daylight  On the bright side got brisket done (other thread) and did some oysters maybe other thread.  Not sure if this will be fixable....we'll see!  All that dang mesquite.......Huh go figure!  ;D  ;D  ;D

C
Title: Re: oh my GOSH this is bad
Post by: Mr Walleye on December 30, 2008, 06:39:28 PM
Westex... For real???

DO you have an OBS or a DBS?

Mike
Title: Re: oh my GOSH this is bad
Post by: love the smoke on December 30, 2008, 07:09:05 PM
Yes that is what happened to mine also the plastic broke around lower hinge pin and thus door went rolling across garage floor

LTS
Title: Re: oh my GOSH this is bad
Post by: westexasmoker on December 30, 2008, 10:28:50 PM
Bingo....I think, gonna have to look.....not pretty either way!

C
Title: Re: oh my GOSH this is bad
Post by: Smokin Soon on December 30, 2008, 10:34:37 PM
Do the people at Bradley have any reponse to this!
Title: Re: oh my GOSH this is bad
Post by: Caneyscud on December 31, 2008, 05:53:16 AM
The pain!  The pain of it all!  WTS, send a pick so we all know what to look for!

Shakespeare
Title: Re: oh my GOSH this is bad
Post by: Mr Walleye on December 31, 2008, 07:43:59 AM
Quote from: Mr Walleye on December 30, 2008, 06:39:28 PM
Westex... For real???

DO you have an OBS or a DBS?

Mike

I'm curious if these are OBS or DBS that this has happened to. There are a few differences between the two, some of which are the lower front of the unit. I'm just wondering if there is any difference between the models regarding how the doors are mounted.

Mike

PS

Maybe SD could take a couple of pictures of the door mounts on both units that he has or have a look at them side by side to see if there are any differences.
Title: Re: oh my GOSH this is bad
Post by: westexasmoker on December 31, 2008, 09:10:21 AM
Hey Mike

Its an OBS when I get home from work today (hopefully early) I'll get it out onto the porch and see what were looking at, and take some pics.  Hopefully I can get it fixed/rigged up good enough to work, planned on a some serious smoking the rest of this week!

C
Title: Re: oh my GOSH this is bad
Post by: love the smoke on December 31, 2008, 10:31:48 AM
Here is the damage
(http://i15.photobucket.com/albums/a377/BluePress/100_2974.jpg)

(http://i15.photobucket.com/albums/a377/BluePress/100_2975.jpg)

LTS
Title: Re: oh my GOSH this is bad
Post by: westexasmoker on December 31, 2008, 10:38:26 AM
Heres mine.....LTS yours survived a little better than mine!

(http://i293.photobucket.com/albums/mm56/cjgbrad/IM002084.jpg)

And the hinge and whats left of that corner of the door

(http://i293.photobucket.com/albums/mm56/cjgbrad/IM002086.jpg)

On the bright side, I just got off the phone with Bradley customer service...And once again they are incredible and are shipping out a new door next Monday..WooHoo!  Now I just got to fiqure out what to do till it gets here!

C
Title: Re: oh my GOSH this is bad
Post by: Mr Walleye on December 31, 2008, 01:01:21 PM
I just went and had a look at my DBS to see if it was the same and by the looks of it I think they are. They seem to pretty much mount to the plastic trim panel of the door. I couldn't take a picture of mine because of the way I have it installed in the garage.

I'm glad they are looking after you guys. Just seems odd that we've never really heard much about that and then all of the sudden ya got two! Oh well... what do you do...

Mike
Title: Re: oh my GOSH this is bad
Post by: Smoking Duck on December 31, 2008, 01:11:14 PM
Quote from: Mr Walleye on December 31, 2008, 01:01:21 PM
I'm glad they are looking after you guys. Just seems odd that we've never really heard much about that and then all of the sudden ya got two! Oh well... what do you do...

Mike

I was thinking the same.......you think it's mesquite?  ;D  I wonder if the production dates of the smokers are similar?  I've seen numerous occasions with different items where there was some blip in certain production runs and you have something like this happen.

SD
Title: Re: oh my GOSH this is bad
Post by: Mr Walleye on December 31, 2008, 01:25:04 PM
Well... I think WTS's could be explained by Mesquite but I don't know if we can say definitively if that was the cause for LTS's.  :D

Mike
Title: Re: oh my GOSH this is bad
Post by: love the smoke on December 31, 2008, 04:13:25 PM
Well my smoker has seen a awefull lot of smoke lately but it has not been M smoke BUT............................it is no virgin either, as in its younger days it did get the M treatment so maybe that weekend it a little

LTS
Title: Re: oh my GOSH this is bad
Post by: westexasmoker on December 31, 2008, 04:28:45 PM
Ok how in the heck do you get the door off the top hinge pin....looks like it should just slide right up and out, but there's not enough clearance...I've got a plan (I know scary) to fix the bottom till the new door arrives but I can't get the SOB off!!

C
Title: Re: oh my GOSH this is bad
Post by: firerescueman on December 31, 2008, 05:01:59 PM
It's tight, but it will come off.  You have to work the door out at an angle while lifting up.  Best I can remember, pull outward on the bottom of the door until the door is at about a 45 degree angle to the smoker,  then lift and work it off of the pin.   It's a little tricky,  but it can be done.  i just fixed mine a few weeks ago.

Jeff
Title: Re: oh my GOSH this is bad
Post by: Bradley (Head Office) on December 31, 2008, 05:04:53 PM
Quote from: westexasmoker on December 31, 2008, 04:28:45 PM
Ok how in the heck do you get the door off the top hinge pin....looks like it should just slide right up and out, but there's not enough clearance...I've got a plan (I know scary) to fix the bottom till the new door arrives but I can't get the SOB off!!

C

WTS
Try this open the door to about 120 - 150 degress then lift up on the door. As you lift up push the bottom of the door away from you.
You might have to push it almost to a horizontal postion at the same time keep trying to lift it high enough to get the top pin to come out of the hole in the hinge

hope this helps
Title: Re: oh my GOSH this is bad
Post by: westexasmoker on December 31, 2008, 05:23:14 PM
Quote from: Bradley (Head Office) PR on December 31, 2008, 05:04:53 PM
Quote from: westexasmoker on December 31, 2008, 04:28:45 PM
Ok how in the heck do you get the door off the top hinge pin....looks like it should just slide right up and out, but there's not enough clearance...I've got a plan (I know scary) to fix the bottom till the new door arrives but I can't get the SOB off!!

C

WTS
Try this open the door to about 120 - 150 degress then lift up on the door. As you lift up push the bottom of the door away from you.
You might have to push it almost to a horizontal postion at the same time keep trying to lift it high enough to get the top pin to come out of the hole in the hinge

hope this helps


Jumps, Shoots and Scores......another one for Bradley heaven...door is off!  TYVM!

C
Title: Re: oh my GOSH this is bad
Post by: firerescueman on December 31, 2008, 06:20:28 PM
QuoteJumps, Shoots and Scores......another one for Bradley heaven...door is off!  TYVM!


Cool!    Now,  until your new door comes in,  you can load up your smoker,  completely wrap it in tin foil,  and LIGHT THE MESQUITE!

Seriously./.......  I guess in a pinch one could just do a foil wrap and keep on a smokin' !!!!!


8)
Title: Re: oh my GOSH this is bad
Post by: westexasmoker on January 01, 2009, 09:48:07 AM
Door repair....Not pretty but functional!  Took the jigsaw to a 1 x 4 and cut a piece that would just fit into hole, secured with 2 screws then covered with JB weld.  Let sit overnight then drilled a hole for the hinge to sit in!  I will not be denied my need for mesquite!   ;D

(http://i293.photobucket.com/albums/mm56/cjgbrad/IM002087.jpg)

C
Title: Re: oh my GOSH this is bad
Post by: Mr Walleye on January 01, 2009, 09:56:32 AM
Atta a boy WTS!  8)

A guys gotta do what a guys gotta do to getter done!  ;)

Mike
Title: Re: oh my GOSH this is bad
Post by: Smokin Soon on January 01, 2009, 10:06:14 AM
Hat's off to WTS on this one! A classic case of "SMOKE SURVIVAL"
Title: Re: oh my GOSH this is bad
Post by: FLBentRider on January 01, 2009, 11:36:51 AM
Nice bit of McGivering!
Title: Re: oh my GOSH this is bad
Post by: pensrock on January 01, 2009, 11:49:48 AM
Well WTS, she ain't pretty but you can once again get the smoke rollin!  ;)
JB Weld..... like liquid duct tape.  ;D
Title: Re: oh my GOSH this is bad
Post by: westexasmoker on January 01, 2009, 03:56:58 PM
There ain't nothin that can't be fixed with duct tape, baleing wire or JB weld!   ;D

C
Title: Re: oh my GOSH this is bad
Post by: Caneyscud on January 02, 2009, 09:22:35 AM
(http://i94.photobucket.com/albums/l95/43something/ok-wink-1.gif)
Title: Re: oh my GOSH this is bad
Post by: love the smoke on January 04, 2009, 12:26:58 PM
Got new door, got new door on, smoked a chicken yesterday turned out awesome

Bradley customer service rocks

Thanks
LTS
Title: Re: oh my GOSH this is bad
Post by: Patience on January 09, 2009, 03:40:58 PM
Word on the street is that there is a bacon wrapped chicken recipe that might blow your doors off.  I guess you found it!  :P 

Now that its off, think outside the box.  Make your smoker open like a DeLorean or something...put some bling in your thing.  Isn't this smokin' stuff fun???

When stuff breaks, its just asking for a little modification.

Better luck in the future!

Patience
Title: Re: oh my GOSH this is bad
Post by: westexasmoker on January 09, 2009, 05:04:20 PM
WooHoo!  My new door arrived today, but I think I'll just leave it in the box for now.  The repaired one is still just a rockin along!

C
Title: Re: oh my GOSH this is bad
Post by: Gizmo on January 09, 2009, 07:35:25 PM
You'll have to keep us posted on this one and let us know which gives out first, the JB Weld or the rest of the Door.