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Heater element concern

Started by phild, October 20, 2011, 12:29:34 PM

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phild


Hi All,

I just purchased and received the following Tempco heater element (perhaps erroneously):
http://www.grainger.com/Grainger/TEMPCO-SS-Heater-2XEF3

However, when talking with RFT he mentioned that he had just purchased this heater element:
http://www.grainger.com/Grainger/TEMPCO-SS-Heater-2XDW1


There appear to be only two differences between each of these, the one I bought has terminals at either end and has a 'Watt Density' of 45.

The other has both terminals at one end only and has a 'Watt Density' of 32.

The terminal location is neither hear nor there, but I am concerned about the Watt Density and potential longevity of the element.

I did find two pages of information which are relevant, one is the specs on the elements and the other is a discussion on Watt Density:
http://www.tempco.com/Strip%20Heaters/finned_strip_std_specs.htm
and
http://www.process-heating.com/Articles/Feature_Article/154bd7dd2f268010VgnVCM100000f932a8c0____



Watt Density appears to be a function of the size/area of the device and of the wattage.  Since both of these elements are the same physical size (as far as I can see), and have the same wattage (900) how can the watt density be different?

Has anyone on the forum installed the element with the Watt Density of 45 and has there been any failures?

Thanks for all help :)
Phil


pensrock

the difference must be inside. maybe one has coiled elements inside and the other a ribbon type. so it would be possible for one of the elements to be longer depending on how it is built. or maybe one element is a bigger diameter than the other?

phild

Thanks for the response Pensrock

muebe

I have the 45w density one (connections on both ends) and mine has not failed...
Natural Gas 4 burner stainless RED with auto-clean
2 TBEs(1 natural gas & 1 LP gas)
OBS(Auberins dual probe PID, 900w finned element & convection fan mods)
2011 Memphis Select Pellet Smoker
BBQ Grillware vertical smoker(oven thermostat installed & converted to natural gas)

phild

#4
Hi Muebe,

Thanks for that answer, that is what I wanted to hear.   :D

Phil

RFT

Just to note that when I ordered my element I thought it was the exact same as meube.  I am pretty sure I just uses a link from an "element thread".   OR  possibly just had the compare page up at grainger and ordered the lower watt density unknowingly.  😚.   Either way I don't think it will make a difference in our application, or will it?


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