I hope it's OK to bump this, but I had the same issue with the bottom of the door breaking, and looking to get a fix, however the images in this post are all deleted.
Is there anyone that can help me with the old (or newer photos) of how this can be fixed?
Again sorry in advance for bumping such an old thread.
I've searched for the last 10 minutes on Photobucket, Google Photos, my desktop PC and anywhere else I thought I may have pics of the hinges I installed from Home Depot but I could not find them.
It was a fairly easy mod. I bought two hinges from Home Depot and some self-tapping sheet metal screws. I laid my Bradley on its back and set the door in place. After lining it up, I used the self-tapping screws to attach the hinges. A year or so later, I removed the silver hinges to dress them up a bit. I grinded the corners and spray primed/painted the hinges high temp flat black. I don't think it had to be high temp paint but I had a partial can of it already.
I will post some measurements of the hinges I used and take another pic of the result later today. Right now it's 4:15am.
The reason the original door hinges break usually has to do with the fact that the front feet are attached to the plastic controller and not the smoker cabinet itself (bad design). There's a foot mod that moves the front feet back a bit onto the cabinet and thus eliminates the problem. I did that around the same time as the door hinge mod. There's a write-up with pics if you're interested in doing that.
Here's a link to it:
Front Feet Modification
