BRADLEY SMOKER | "Taste the Great Outdoors"

Bradley Smokers => The Black Bradley Smoker (BTIS1) => Topic started by: db14 on May 01, 2010, 08:18:05 AM

Title: crack in door
Post by: db14 on May 01, 2010, 08:18:05 AM
Well, I'm about two months into my Bradley experience and the thin plastic that goes across the bottom of the door on the outside has cracked already.  I keep this thing pretty pampered, any ideas on what might have caused this and whether it should be a cause for concern?
Title: Re: crack in door
Post by: DarqMan on May 01, 2010, 08:29:16 AM
Wow, that is bizarre.  Mine did the exact same thing.  I called Bradley and they sent a new door out, no questions asked.  The Fedex guy just delivered it about an hour ago. 
Title: Re: crack in door
Post by: DarqMan on May 01, 2010, 08:32:32 AM
Here'e my email exchange with them before I called:

Hello Bradley Smokers,

I purchased a Bradley Original Smoker from Amazon on April 12th, order number 105-9975412-5603442 and unit serial number is 0910006400010198 model BS199001.  It arived on April, 15 and I've smoked on it twice.  Today, I started my third smoke and noticed the black trim at the bottom of the door is cracked in two about midway. I honestly can't say for sure whether it arrived in this condition, but I've taken the upmost care of the unit since it arrived.  If it happened after it arrived, I have no idea what I would have done to cause the damage. I purchased a solid stainless steel table which it has been sitting on since it was removed from the box. 

Is this piece of trim something that can be replaced?  If so, is it something that might be covered under the warranty or would I need to buy it?

I'd like to say that I absolutely love the smoker.  I've been smoking for many years on a wood burning smoker and just recently discovered you guys.  I wish I would have found you sooner.  I'm looking forward to many years of enjoyment with my new smoker.  I'm DarqMan in forums.

Best Regards,


Hi Steve

Please call our customer service dept @ 866-508-7514 on Monday they can arrange to send you a new door the plastic trim on the bottom is not replacable.
This is covered under warranty.
Title: Re: crack in door
Post by: DTAggie on May 02, 2010, 08:50:33 PM
Got mine for Christmas.  New door delivered last week.  Old one taken off today and it was a struggle.  Have not put new on as last night my heating element quit working.  Getting power to everything just no heat except for smoke generator.  Will call them in the morning to get new parts. Plus face plate is cracked pretty bad which seems to be a consistent problem based on posts I have read.

This being said, I still love my OBS.  Makes excellent food.  Just hate to think of replacement part prices after warranty period.
Title: Re: crack in door
Post by: DarqMan on May 02, 2010, 08:56:41 PM
Hey DTAggie, why did you struggle with the door?  I haven't put my new one on so just trying to get some feedback before I do.

I didn't realize the face plate was a problem too. Where is the weak area of the face place located?  I better check mine.
Title: Re: crack in door
Post by: Quarlow on May 02, 2010, 09:05:06 PM
look at where the screws hold it on. sometimes they crack there. I have had mine for nine months now and pack it in and out of the house everytime and have not gotten a crack yet.
Title: Re: crack in door
Post by: DTAggie on May 02, 2010, 09:07:48 PM
When looking at the smoker, bottom left of the face plate is where my crack started and now has gone about a 1/4 of the way across.

The door is tricky.  The bottom hole sits on a little post.  The top is a small post built into the door that slides down into the hinge built into the cabinet.  I probably went about it wrong.  In hind sight it is probably better to take off the two screws that hold the bottom hinge to the cabinet.  Then you can slide bottom post out of the door and have room to raise the door off the top hinge.  I didn't think of this until I had the face plate removed trying to see if the temp circuit board looked fried as to why my element would not heat last night when it worked fine Friday night doing ribs and pork tenderloin.
Title: Re: crack in door
Post by: classicrockgriller on May 02, 2010, 09:59:19 PM
FYI:

I have seen numerous post on the cracking of the face plate in the OBS.

Some say it is the guy installing the screws too tight at the factory.

Others say it is because the front support feet are resting on the face

plate and crack when it is loaded down or moved about.

Some people have the problem and some people don't.

Regardless of that, Bradley will fix you up. Just give them a call.

Before you do it, look at the FAQ's and see what you can do to not have it happen again.

There are a couple of things that Hab's goes over in that section.

Keep Em' Smokin'
Title: Re: crack in door
Post by: classicrockgriller on May 02, 2010, 10:04:29 PM
Have been told that the door lifts up and off the bottom pin to remove.

I have taken mine off and always removed the two phillip head screws at top of door.

Try the lifting thing first and then if that don't work, unscrew the top screws.

Title: Re: crack in door
Post by: DTAggie on May 02, 2010, 10:07:44 PM
Mine didn't have screws at the top of the door.  Only the bottom.
Title: Re: crack in door
Post by: DarqMan on May 02, 2010, 10:11:27 PM
I was just looking at mine, CRG is right, just lift it up and then out and it comes off.  No need to remove any screws.
Title: Re: crack in door
Post by: classicrockgriller on May 02, 2010, 10:14:17 PM
Quote from: DTAggie on May 02, 2010, 10:07:44 PM
Mine didn't have screws at the top of the door.  Only the bottom.

Damn they gave you the Aggie Door. ;D

Then uncrew the bottom hinge screws.
Title: Re: crack in door
Post by: db14 on May 03, 2010, 07:14:22 AM
I guess I'll be contacting Bradley this week.  Seems like they'll take care of it easy enough, it's just a bit of a hassle.I do move mine in and out of the garage depending on the weather, but that is only like a 10 foot move and I gently pick it up and set it down, no slamming and no dragging.  I baby this thing as muc has I can.  I wouldn't think the lifting would cause the problem.
Title: Re: crack in door
Post by: classicrockgriller on May 03, 2010, 07:20:22 AM
db, when you talk to them ask them about two back feet that can

be adapted to the frant and take the pressure off the face plate.

Those pics and instructions are in the recipe site .... FAQ's sections.

Also Like Hab's has stated take pics as you take apart to help when

putting it back together.
Title: Re: crack in door
Post by: xcrider on May 03, 2010, 09:34:01 AM
Funny, I got my OBS in January as well and just last week I noticed that the plastic on the bottom of the door was cracked as well.  Just got off the phone with customer service and a new door is on its way.
Title: Re: crack in door
Post by: classicrockgriller on May 03, 2010, 02:21:17 PM
Mine cracked and I just glued it back.

I didn't see that it hurt anything.
Title: Re: crack in door
Post by: DTAggie on May 03, 2010, 04:34:09 PM
The bottom of the door came off easily, it was the top pen that was hard to get off.  They sent me a new face plate and element today.
Title: Re: crack in door
Post by: bears fan on May 04, 2010, 07:33:06 AM
I noticed last week mine was doing this as well.  I think I have two separate problems and I just want to know foresure if this is what everyone is talking about so I know what I'm talking about before calling customer service.  I have a crack in the top of the door where it opens up (top left side of door plastic), so that is one issue.  The other issue is 3 cracks on what I would call the faceplate where the slider is on.  The three cracks are right where the screws hold the faceplate for the slider.

Is this where everyone else is having problems?  It doesn't seem like it's really hurting anything though, but probably should get it fixed now before warranty runs out.  How long is the warranty?
Title: Re: crack in door
Post by: classicrockgriller on May 04, 2010, 07:38:56 AM
One year, but call coustomer service, get it fixed, and get to smokin' ;D
Title: Re: crack in door
Post by: bears fan on May 04, 2010, 07:56:23 AM
Wow, like everyone has said on this forum that the customer service is fantastic.  Didn't have to wait on hold like most customer service departments.  The person answered the phone and I told her my problem and the call took about 2 minutes.  Obviously it is a known problem.  New faceplate and door being shipped today along with new back feet as that is what they think is causing the problem on the faceplate cracking because of the extra pressure on the front feet.

Title: Re: crack in door
Post by: DTAggie on May 04, 2010, 12:12:09 PM
New back feet were not offered to me.  Should I request?
Title: Re: crack in door
Post by: classicrockgriller on May 04, 2010, 12:31:55 PM
Quote from: DTAggie on May 04, 2010, 12:12:09 PM
New back feet were not offered to me.  Should I request?

I would.
Title: Re: crack in door
Post by: bears fan on May 04, 2010, 04:49:12 PM
Definately.  That is what they seem to think is causing the cracking, so you may end up in the same boat if you don't replace them.
Title: Re: crack in door
Post by: classicrockgriller on May 04, 2010, 05:07:42 PM
Quote from: classicrockgriller on May 02, 2010, 09:59:19 PM
FYI:

I have seen numerous post on the cracking of the face plate in the OBS.

Some say it is the guy installing the screws too tight at the factory.

Others say it is because the front support feet are resting on the face

plate and crack when it is loaded down or moved about.

Some people have the problem and some people don't.

Regardless of that, Bradley will fix you up. Just give them a call.

Before you do it, look at the FAQ's and see what you can do to not have it happen again.

There are a couple of things that Hab's goes over in that section.

Keep Em' Smokin'
Title: Re: crack in door
Post by: Habanero Smoker on May 05, 2010, 02:13:24 AM
Quote from: bears fan on May 04, 2010, 04:49:12 PM
Definately.  That is what they seem to think is causing the cracking, so you may end up in the same boat if you don't replace them.

The back feet are not for replacing the existing back feet. They are to perform this modification. (If the correct thread is not visible, you may have to scroll up or down one post).

Cracked Faceplate (http://www.susanminor.org/forums/showthread.php?488-Answers-To-Bradley-Smoker-FAQ-s&p=769#post769)
Title: Re: crack in door
Post by: Tenpoint5 on May 05, 2010, 05:43:17 AM
Hab's the link worked
Title: Re: crack in door
Post by: Habanero Smoker on May 05, 2010, 01:26:44 PM
Quote from: Tenpoint5 on May 05, 2010, 05:43:17 AM
Hab's the link worked

Thanks. I found out why the post are not always displaying properly. If the window is resized while the post is still being down loaded, it will not bring you to the top of the post.
Title: Re: crack in door
Post by: DTAggie on May 05, 2010, 08:35:21 PM
Great tutorial Habs